[Introduction]
There are many daily applications that use coils, such as the pickup head of a DVD player, power supplies,
electronic transformers, switching transformers and motors. In particular, applications for motors are various and many.
The vehicle industry is a typical example, where just one luxury vehicle requires almost 150 motors. The
requirements for motors are also very high.
In general, a motor has a stator and a rotor.
The stator is a stationary element, and the rotor is a rotating element.
A stator comprises plural stacked silicon steel plates wrapped in several sets of tightly-wound copper wires called coils.
The coil’s winding is critical in the manufacturing process of stator construction and also very important for the quality of the motor.
There are many kinds of coil winding machines for the manufacturing of many types of stators.
For coil winding machine applications, Delta provides high-resolution servo systems to facilitate the high-speed and high-precision winding process.
[Functions]
Typically, a coil winding machine includes at least one XYZ moveable table and one high-speed rotatable spindle axis.
With single-axis point to point motion commands, the XYZ moveable table moves the motor stator to the working position where copper wires are fastened, wound and cut.
To complete the winding automatically, the XYZ moveable table fastens the head of the copper wire on fixed pins.
The spindle axis adopts Delta’s servo systems which carry a feeder, supply copper wires, and wrap the stacked silicon steel plates in several sets of tightly-wound copper wires.
After the winding is complete, Delta’s servo systems help the system to stop precisely at the working position and ensure the copper wires are coupled and not released.
With increased winding speed production capability is enhanced substantially.
[Delta’s Total Solution]
Delta’s ASDA series AC servo systems provide the following features to satisfy customer requirements. .
Main Features of Delta’s AC Servo Systems
(1) Various control modes for connecting to varied host controllers in a wide range of applications
(2) Speed and Position smooth parameters smooth the input signals effectively.
(3) Robust control function, if the load inertia changes greatly, optimal system performance continues.
(4) Powerful high-frequency resonance and low-frequency vibration suppression functions improve the resonance and
vibration efficiently.
(5) Max. 1kHz frequency response responds to command changes without delay.
(6) A complete range of software functions conveniently set and adjust system performance.
(7) The ASDA-A2 series offers up to 1280000ppr and the ASDA-B2 series offers up to 160000ppr motor encoder resolution to control the position precisely and smooth operation.
For more information on Delta’s industrial automation products, visit our website at
http://www.delta.com.tw/industrialautomation
